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Opto22 Mistic® Solutions

 Mistic Controllers

 Mistic Analog and Digital Bricks

 Mistic Input / Output Modules

 Mistic Power Supply

 Software for Mistic Control Solutions


Opto22 Mistic® Systems Overview

The Opto 22 Mistic protocol I/O units are a family of intelligent digital and analog input/output controllers that operate as slave devices to a host computer.  Physically, each Mistic I/O unit is a modular assembly that consists of a module mounting rack, a brain board, and a number of optically-isolated analog or digital I/O modules.

The removable brain board contains a microprocessor that communicates with a Mistic processor or with a host computer equipped with the proper interface card.  The brain board controls the plug-in I/O modules located on the I/O mounting rack.

Any combination of analog I/O modules may be plugged into an analog I/O unit and likewise, any combination of digital I/O modules may be plugged into a digital I/O unit.  Remote analog and digital I/O units can then be combined on the same RS-485 serial data link providing endless combinations of analog and digital I/O points.  In a similar way, any combination of local analog and digital I/O units can be combined on the same parallel data link.

Local analog and digital I/O units use flat ribbon cable for interconnections.  The maximum cable length for local I/O units is 200 feet.  Local units should be used within the same equipment rack or enclosure where cable runs can be kept short.  The primary reason for choosing local I/O units (rather than remote) is the much higher bus speed of 1.4 MHz.  The remote bus speed is 115 kHz.  The higher speed of the local I/O unit allows data to be sent and received in a much shorter time interval. This is very important for real-time control applications.

Remote I/O units communicate with the host computer over an RS-485 serial communications link.  The serial data link is composed of two twisted-pairs of cable (4 wires) that connect to each I/O unit.  One pair carries commands and responses and the other pair is used for a hardware interrupt from the I/O units.  It is possible to communicate with up to 256 individual I/O units on a single serial link for a total of 4,096 digital and analog I/O points.

The RS-485 data link offers excellent noise immunity and long cable lengths.  The maximum cable length for remote I/O units is 3,000 feet.  Wiring costs are reduced by eliminating the need for bringing large bundles of field wiring back to a central controller.  Remote I/O units can be located where the actual control is needed.

Opto22 Mistic Protocol Controllers

Opto 22 Classic Controller 

  • High performance real-time industrial microcomputer designed to work within the mistic 200 family of rugged and compact controllers and I/O units 
  • 32-bit microprocessor with 68881 math coprocessor 
  • IEEE floating point math 
  • Memory: RAM - 512 KB, battery backed (expandable to 4 MB); FLASH EPROM - 512 KB (expandable to 1 MB) 
  • I/O Interface: mistic local bus; Two RS-232 or RS422/485 Ports; Two RS-422/485 ports; One ARCNET Port 
  • 4-line by 20 character backlit LCD display 
  • 25-button membrane keypad 
  • Controls up to 2,224 points of local I/O, up to 16,384 points of remote I/O 
  • Up to 255 controllers per network 
  • Compatible with mistic controller software drivers
Opto 22 Classic Controller (Part # G4LC32)     --    $2,500.00

Opto 22 Classic SX Controller 

  • Programming is accomplished with OptoControl 
  • 32-bit microprocessor 
  • IEEE floating point math 
  • Memory: RAM - 256 KB, Battery backed; FLASH-EPROM - 256 KB 
  • I/O Interface: High Speed Mistic 200 local bus; 2 RS-232 or RS-422/485 ports; 2 RS-422/485 ports (exp. option), ARCNET port (option) 
  • Controls up to 2,224 points of local I/O, up to 16,384 points of remote I/O 
  • Up to 200 controllers per network 
  • Compatible with Mistic 200 controller software drivers 
Opto 22 Classic SX Controller  (Part # G4LC32SX)     --     $1,465.00

200 ISA Controller 

  • High performance real-time controller designed to work within the Mistic 200 family of processors and I/O control units.  It may be mounted in both active or passive AT blackplanes, and communicates directly with other devices on the bus as a "Bus Master" 
  • 32-bit microprocessor with math co-processor socket 
  • IEEE floating point math 
  • Memory: RAM - 256 KB Battery backed (expandable to 2 MB) - 256 KB (user program may be stored and executed from expandable to 1 MB) 
  • I/O Interface: High-speed Mistic 200 local BUS, One 2-wire RS-485 serial port 
  • Expansion Options: G4LC32ISA Serial Daughter Board with one 2-wire R-486 and two configurable RS-232/485 serial ports (occupies an ISA slot); GL4LC32ISA ARCNET interface daughter board (occupies an ISA slot); General purpose processor expansion BUS for future expansion capabilities 
  • Up to 255 controllers per network 
  • Compatible with mistic 200 controller software drivers 
Model G4LC32ISA    --    $1,295
Opto 22 ISA Lite Controller     Part # G4LC32ISA-LT     --     $635.00


Opto 22 Mistic I/O Bricks with Brain and Regulator

Brick for Digital Input / Output Modules

  • For up to sixteen Digital I/O Modules.
  • Remote Digital 16-channel Multifunction I/O Unit. 
  • Mistic Protocol.
Part # G4D16R     --     $615.00

Brick for Analog Input / Output Modules

  • For up to eight Analog I/O Modules.
  • Remote Analog 8-channel Multifunction I/O Unit. 
  • Mistic Protocol 
G4A8R     --     $615.00


I/O Modules for Mistic Brick Solutions

Analog Input Modules:

G4AD10      100 OHMS PLATINUM RTD INPUT 125.00
G4AD11     -5 TO 5 VDC INPUT 117.00
G4AD12     -10 TO 10 VDC INPUT 117.00
G4AD13     0 TO 100 MV INPUT 125.00
G4AD16     0 TO +5 AMP AC/DC INPUT 167.00
G4AD17     TYPE R THERMOCOUPLE INPUT 125.00
G4AD18     TYPE T THERMOCOUPLE INPUT 125.00
G4AD19     TYPE E THERMOCOUPLE INPUT 125.00
G4AD20     0 TO 10.8KHZ RATE INPUT 150.00
G4AD22     0 TO 1 VOLT DC INPUT 117.00
G4AD23     TYPE S THERMOCOUPLE INPUT 125.00
G4AD24     TYPE B THERMOCOUPLE INPUT NO CJC REQD 125.00
G4AD25     0 TO 100 VOLT AC\DC INPUT 125.00
G4AD26     DV/DT INPUT MODULE 125.00
G4AD3     +4 TO +20 MA INPUT 100.00
G4AD4     ICTD TEMPERATURE INPUT 117.00
G4AD5     TYPE J THERMOCOUPLE INPUT 125.00
G4AD6     0 TO +5 VDC INPUT 117.00
G4AD6HS     0 TO +5 VDC INPUT HIGH SPEED 117.00
G4AD7     0 TO +10 VDC INPUT 117.00
G4AD7HS     0 TO +10 VDC INPUT HIGH SPEED 117.00
G4AD8     TYPE K THERMOCOUPLE INPUT 125.00
G4AD9     0 TO +50 MV INPUT 125.00

Analog Output Modules:

G4DA10     TIMED PROPORTIONAL AC OUTPUT 100.00
G4DA3     +4 TO +20 MA OUTPUT 100.00
G4DA4     0 TO +5 VDC OUTPUT 117.00
G4DA5     0 TO +10 VDC OUTPUT 117.00
G4DA6     -5 TO +5 VDC OUTPUT 117.00
G4DA7     -10 TO +10 VDC OUTPUT 117.00
G4DA8     0 TO +20 MA OUTPUT 117.00
G4DA9     TIMED PROPORTIONAL DC OUTPUT 100.00

G4 Analog Modules

Digital Input Modules:

G4IAC5          G4 AC INPUT 90-140 VAC, 5 VDC LOGIC 9.50
G4IAC5A       G4 AC INPUT 180-280 VAC, 5 VDC LOGIC 10.50
G4IAC5MA   G4 AC INPUT 90-140 VAC, 5VDC LOGIC W/SW 21.00
G4IDC5           G4 DC INPUT 10-32 VDC, 5 VDC LOGIC 9.50
G4IDC5B        G4 DC INPUT 4-16 VDC, 5VDC LOGIC HIGH SPEED 13.00
G4IDC5D        G4 DC INPUT 2.5-28 VDC, 5 VDC LOGIC 8.50
G4IDC5G        G4 DC INPUT 35-60 VDC, 5 VDC LOGIC 9.50
G4IDC5K        G4 DC INPUT 2.5-16 VDC, VERY HIGH SPEED 13.00
G4IDC5MA   G4 DC INPUT 10-32 VDC, WITH HOA/SW 21.00
G4IDC5Q       G4 DC INPUT 2.5-16 VDC, 2 CH QUADRATURE 195.00

Digital Output Modules:

G4OAC5               G4 AC OUTPUT 12-140 VAC, 5 VDC LOGIC 9.50
G4OAC5A            G4 AC OUTPUT 24-280 VAC, 5 VDC LOGIC 10.50
G4OAC5A5          G4 AC OUTPUT, 24-280 VAC, 5 VDC LOGIC, NC 10.50
G4OAC5A5FM    G4 AC OUTPUT 24-280 VAC, NC, FM 11.50
G4OAC5AFM      G4 AC OUTPUT 24-280 VAC, F M APPROVED 11.50
G4OAC5AMA     G4 AC OUTPUT 24-280 VAC,  HOA/SW 21.00
G4OAC5FM         G4 AC OUTPUT 12-140 VAC, FM APPROVED 10.50
G4OAC5MA        G4 AC OUTPUT 12-140 VAC, HOA/SW 21.00
G4ODC5                G4 DC OUTPUT 5-60 VDC, 5 VDC LOGIC 9.50
G4ODC5A            G4 DC OUTPUT 5-200 VDC, 5 VDC LOGIC 15.40
G4ODC5AFM      G4 DC OUTPUT 5-200 VDC, FM APPROVED 16.40
G4ODC5FM          G4 DC OUTPUT 5-60 VDC, FM APPROVED 10.50
G4ODC5MA         G4 DC OUTPUT 5-60 VDC,  HOA/SW 21.00
G4ODC5R             G4 REED RELAY OUTPUT, 5 VDC LOGIC 10.50
G4ODC5R5           G4 REED RELAY OUTPUT, 5 VDC LOGIC, NC 10.50
G4ODC5R5FM     G4 REED RELAY OUTPUT, NC, FM APPROVED 11.50
G4ODC5RFM         G4 REED RELAY OUTPUT, FM APROVED 11.50


G4 Digital Input Modules


G4 Digital Output Modules


Power Supply for Mistic Control Solutions

Classic Controller Power Supply + 7 Bricks 120VAC 
G4PS245A CLASSIC CONTROLLER POWER SUPPLY + 7 BRICKS 120VAC    --  $450.00
G4PS245AFM CLASSIC CONTROLLER POWER SUPPLY + 7 BRICKS 120VAC, FM APPROVED     --  $450.00

FactoryFloor Software

Opto 22’s FactoryFloor is an integrated suite of industrial control software applications designed to help you solve control automation problems, build easy-to-use operator interfaces, and expand your manufacturing systems’ connectivity.

FactoryFloor includes: OptoControl, OptoDisplay, OptoServer, and OptoConnect.

OptoControl, the foundation of the FactoryFloor software suite, is an intuitive, graphical flowchart-based development environment that blends analog control, digital logic, and serial and network communications seamlessly in a single tag name database.

OptoDisplay provides full-featured HMI capabilities with advanced trending and multimedia.

OptoServer serves your data to OPC and DDE clients on a Microsoft Windows 95, Windows 98 or Windows NT network.

OptoConnect provides a seamless, bi-directional interface between data systems and control systems featuring a drag-and-drop interface to Microsoft’s SQL Server and Access databases.

All this is possible because FactoryFloor is tightly coupled with Opto 22’s distributed, intelligent I/O systems, offering a control solution that harnesses the power of distributed processing.

FactoryFloor     --     only $349.00


Opto22 OptoTerminal-G70 -- $ 1,095.

The OptoTerminal -G70 is an Ethernet-enabled, graphics-based operator interface for use with the company’s SNAP Ethernet I/O, SNAP Ultimate I/O, and SNAP-IT systems. The OptoTerminal -G70 is an industrial operator interface used to send commands and receive real-time data to and from plant floor equipment and other real world devices connected to Opto 22 hardware.

The OptoTerminal -G70 offers:

  • Ethernet connectivity 
  • NEMA-4 compliance when properly mounted 
  • 320 X 240 pixel color touch screen 
  • Object-based screen development software 
  • Low cost, compact size, and durability 
The OptoTerminal-G70 is programmed using customized Opto 22 software that provides an object-oriented programming environment for application design and integration.  The software, included with the OptoTerminal-G70, comes with a customized object library for users to build their interface screens.  These objects include text, geometric shapes, buttons, gauges, grids, meters, and other graphics that can be sized, scaled, and placed to the user’s specifications.

Ideal for factory automation, discrete manufacturing, and equipment monitoring applications, the OptoTerminal -G70 is industrially hardened to operate in many challenging environments and meets NEMA-4 specifications for hose-down, icing, and salt spray when mounted properly.

Available for the OptoTerminal -G70 is the OptoTermCable -G70, a power and serial cable that is convenient for programming OptoTerminal -G70 on a desk or location other than the final location where the terminal will be installed.



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