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Action Instruments Action Pak® Signal Conditioner 

AP4000-AP9000 Series Selection Guide

 

Input Selection Typical Application
Signal Conditioner
    Description Model(Channels)
DC Voltage/ Current
(V, mV, A, mA)
Voltage/current scaling, isolation, buffering, noise reduction, drive Isolator, field configurable AP4380-2000
AP4380-2001
AP4382 (single)
AP4390/AP4391/AP4392 (dual)
Linearizer AP4155
AP7500/AP7501
AC Voltage/Current 
(V, mV, A, mA)
Voltage/current scaling, isolation, buffering, noise reduction, drive Isolator, field configurable AP6380
Thermocouple 
(Types E, J, K, R, S, T, B)
Temperature control, isolation, monitoring, data acquisition Isolator, linearizing & field configurable AP4351
RTD
(Types PT, NI CU)
Temperature control, monitoring, Linearizing AP4151
Non-linearizing AP4001
Potentiometer 
(0-100 ohm to 0-100K ohm)
Tank level control, monitoring, data acquisition. Resistance position sensor and setpoint conditioning. General purpose AP4003
Frequency  Flow, velocity control or monitoring, motor speed control, scaling, pulse accumulation, integration, totalization. Isolator, field configurable AP7380
DC to frequency AP7500/AP7501
Frequency Scaler AP7510
Pulse accumulator (integrator) AP7800
Strain Gauge 
(1, 2, 3, 5, 10, 20 mV/V, 5V-10V Excitation)
Pressure control, pressure status monitoring, load cell/weight conditioning, load cell/pressure data acquisition. Isolator, field configurable AP4081
Narrow spans AP4251
Process Function Multi-point monitoring or control, valve control, peak electrical monitoring, taring, surge suppression, loop control. High/low Select AP4502
Track-hold/peak-hold AP4570
Rate-of-change limiter AP4580
Math Function Sum, difference Sum AP4402
Difference AP4408
Ramp Generator Temperature cycling, setpoint control. Up/down Ramp AP4830
Power Supplies 
(also see Ultra SlimPak)
Current loop supply, excitation. 24VDC supply AP9046
24VDC supply/heavy duty T609

Signal conditioners amplify and condition weak signals generated by process sensors. They send signals long distances without being degraded by electrical noise. They are also used to drive useful devices such as indicators, alarms, controllers, computer interfaces and other process instrumentation.

AP4000 - AP9000 Series
The AP4000 to AP9000 Signal Conditioners are compact, electronic plug-in modules that take direct sensor inputs and signals and convert them in to useful high level signals. They operate directly from 120VAC power or 24VDC on some models. 

The 4000 Series provides a complete line of interface and conditioning for temperature, pressure, flow, load and other process-sensing devices. 

Four-Wire Transmitters
The 4000 Series are called "four-wire" transmitters since they operate from external line power (typically AC) -- two wires for output signal, two wires for operating power. Outputs are conventional DC process signals such as 4-20mA or 0-10V, and are fully compatible with all important process instrumentation equipment, including other Action Pak modules. When AC power is impractical or not available, most 4000 Series are available with a DC option that can be operated from a 24VDC power source. 

Isolation
The practice of grounding remote sensors is usually advised to reduce noise pickup and protect equipment from being damaged by lightning or other high voltages. If both sensor and signal conditioner are grounded, it is possible to get an unwanted current, due to ground-to-ground potential differences, known as a ground loop. Ground loops degrade signal quality to the point of uselessness and can harm receiving equipment and personnel. 

Isolation eliminates existing and potential ground loops, eliminates common mode voltage and checks power surges. Also, isolation simplifies the connection of loop elements by eliminating the need for special grounding systems. 

Input Selection
Seven standard types of input are available to suit your process needs, other input types are available upon request.

• DC Voltage or Current 
• Thermocouple 
• RTD 
• Strain-Gauge 
• Potentiometer 
• AC Voltage or Current 
• Frequency 

Three-Year & Lifetime Warranties
Action Paks which contain our Application Specific Integrated Circuit (ASIC) have seventy percent fewer internal connections for higher reliability and carry a lifetime warranty. Other Action Paks are backed by Action Instruments' exclusive three-year warranty. 


DC Input, Field Configurable Isolator

AP4380-2000/AP4380-2001

Provides a Fully Isolated DC Output in Proportion to DC Input 
  • Eliminates Ground Loops with 1500V Input-to- Output Isolation 
  • 50% Adjustable Field Configurable Input Ranges: 10mV to 100V (200V om -2001), 1mA to 100mA 
  • Four (4) Field Configurable Output Ranges: 0-5V, 0-10V, 0-1mA, 4-20mA 
  • Easy Plug-in Installation/Low Mean-Time-to- Repair
  • Selectable 120/240VAC Operation (9 TO 30VDC Available) 
  • CSA Certified, UL Recognized 
  • ASIC Technology for High Reliability 
  • Lifetime Warranty
The field configurable AP4380 isolator offers wide ranging input and output capability for scaling and transmitting analog DC signals. The AP4380 will accept input voltage spans from 10mV up to 200 volts, as well as input current spans from 1mA to 100mA. The input zero and span potentiometers enable 50% input zero and span adjustability. For example, the 0-10V input range can be elevated to 5-10V, compressed to 0-5V or set to 2.5 - 7.5V. The AP4380 offers four (4) popular output ranges: 0-5V, 0-10V, 0-1mA and 4-20mA. The 4-20mA compliance is a powerful 20VDC. Model AP4380 can be configured to accept bipolar input ranges and offers selectable normal or reverse acting operation. 

The AP4380 is a 3-port industrial isolator -- the output is optically isolated from its input up to 1500 VDC. The ASIC*-based I/O channel is independently transformer isolated from the selectable 120/240VAC power supply.


DC Input, Bipolar Output, Field Configurable Isolator

AP4382

Provides a Fully Isolated DC Output in Proportion to DC Input 
  • Eliminates Ground Loops with 1500V Input-to- Output Isolation  Easy Field Configurable Input Ranges: 10mV to 100V, 1mA to 100mA  Two(2) Field ConfigurableOutput Ranges: -5 to 5V and -10 to 10V  Easy Plug-in Installation/Low Mean-Time-to- Repair  Selectable 120/240VAC Operation (9 TO 30VDC Available)  CSA Certified, UL Recognized  ASIC Technology for High Reliability 
  • Lifetime Warranty 

The field configurable AP4382 isolator offers wide ranging input and output capability for scaling and transmitting analog DC signals. The AP4382 will accept input voltage spans from 10mV up to 100 volts, as well as input current spans from 1mA to 100mA. The input zero and span potentiometers enable 50% input zero and span adjustability. For example, the 0-10V input range can be elevated to 5-10V, compressed to 0-5V. The AP4382 offers two (2) bipolar output ranges: -5 to 5V and -10 to 10V. 


DC Input, Dual Channel Isolators

AP4390, AP4391, AP4392

Provides Two Independent, Fully Isolated DC Outputs in Proportion to Two DC Inputs
  • High Density 2-Channel Package Minimizes Installation Space  Eliminates Ground Loops with 1500V Input-to- Output, Channel-to-Channel Isolation  Easy Field Configurable Input Ranges: 10mV to 100V, 1mA to 100mA  Six (6) Configurable Output Ranges: 0-5V, 0-10V, 0-1mA, 4-20mA, -5 to 5V and -10 to 10V  Easy Plug-in Installation/Low Mean-Time-to- Repair  Selectable 120/240 VAC Operation 
  • Lifetime Warranty 

The Action Pak AP4390 series of field configurable isolators is useful in eliminating ground loops, converting signal levels and providing signal drive. The AP4390 series' dual channel design conserves installation space in high density applications and offers superior cost-benefit value over single channel isolators. The wide ranging capability of the AP4390s provides universal spare part coverage. 


DC to Frequency Converters

AP7500, AP7501 

Provides a Field Selectable Frequency Output in Proportion to a DC Input
 
  • Switch Selectable Output Range  Adjustable Low End Cutout (0-10%)  Totalization/Integration Applications  Square Wave (AP7500) or Relay Contact (AP7501) Output  AC Line Powered  Easy Plug-In Installation 
  • Three Year Warranty 


The AP7500 and AP7501 are useful in totalizing applications, where the total number of pulses counted in a given time period represents the time integral of the DC input. If, for example, the input represents a flow in gallons per hour, then the time integral of this flow signal (total count) will represent total gallons (see Figure 1). The AP7500’s 6V square wave output can be used to drive electronic counters (DTL, TTL, CMOS). The AP7501 can be used to drive electromechanical counters when connected to an external AC or DC power source. In the AP7501, the DPDT relay contacts are pulsed (closed) for only a short duration (100 milliseconds) for compatibility with standard electromechanical counters. The AP7500 can also be used in telemetry systems, where the dc signal is converted to a frequency, transmitted over long lines, and then decoded at the receiving end by means of a frequency to DC converter, such as the AP7380. 


AC Input, Isolated, Field Configurable Isolator

AP6380

Provides a Fully Isolated DC Output in Proportion to an AC Input
  • Eliminates Ground Loops with 1500V DC Input-To-Output Isolation  Easy Field Configurable Input Ranges: 50mV to 200V AC, 5mA to 100mA AC  Four Field Configurable Output Ranges: 0-5V, 0-10V, 0-1mA, 4-20mA  Easy Plug-In Installation/Low Mean-Time- to-Repair  Selectable 120/240V AC Power 
  • Lifetime Warranty 

The Action Pak AP6380 is useful in applications requiring a conditioned DC output from an AC source. Typical applications include energy management, load shedding, motor current/load monitoring, locked rotor detection, isolation and data acquisition. The output of the AP6380 can drive a digital meter for direct display or can interface with alarming or control devices including PLCs and computers. 


Thermocouple-Input, Field Configurable Isolator

AP4351

Provides Isolated, Linearized DC Output in Proportion to Thermocouple Input 
  • Field Configurable Thermocouple Types  Linearized Outputs  Wide-Ranging Zero and Span Adjustability (50%)  Eliminates Ground Loops  Protects Equipment with 1500V Input-to-Output Isolation  Thermocouple Burnout Detection  ASIC Reliability 
  • Lifetime Warranty 
The AP4351 isolating thermocouple conditioner offers wide ranging input and output capability. The AP4351 can be field configured by the user to accept input from thermocouple types J, K, T, R, S, E, and B and to provide current or voltage output. The output is linearized to temperature according to the particular thermocouple type. 

RTD Input, Signal Conditioners

AP4001, AP4151 

Provides a DC Output in Proportion to an RTD Input 
  • Direct RTD Input  Integral Lead-Length Compensation  Temperature Control/Monitoring Applications  Easy Plug-in Installation/Low Mean-Time- to-Repair  AC Line Powered (DC Optional) 
  • Three Year Warranty 
Action Pak models AP4001 and AP4151 are useful in any application requiring a DC output from an RTD input. Typical applications include energy management and data acquisition of process temperatures. The output of a 4000 series RTD signal conditioner can drive a digital meter for direct display, or interface with a computer for monitoring and control. 

The two models of RTD input signal conditioners provide the following input to output relationship 
AP4001 Linear to resistance 
AP4151 Linear to temperature


 

Potentiometer Input Signal Conditioner

AP4003 

Provides a DC Output in Proportion to a Potentiometer Position Input 
  • Constant Voltage Excitation  100 to 100K Ohm Potentiometers  Tank Level and Position Applications  Easy Plug-in Installation/Low Mean-Time- to-Repair  AC Line Powered 
  • Three Year Warranty 
Model AP4003 is useful for converting potentiometer settings to a voltage or current, and in any application where a potentiometer or slidewire is used to determine position, displacement, or rotation. The constant-voltage excitation of the AP4003 allows use with potentiometers or slidewires with total resistances from 100 to 100k Ohms without affecting accuracy. Input ranges other than 0-100% of the pot are available. Consult factory for assistance. 

Frequency Input, Field Configurable Signal Conditioner

AP7380 

Provides an Isolated DC Output in Proportion to Frequency Input 
  • Easy Field Configurable Input Ranges from 2Hz to 10,000Hz  Eliminates Ground Loops with 1500VDC Input-to-Output Isolation  Four (4) Field Configurable Output Ranges 0-5V, 0-10V, 0-1mA, 4-20mA  Easy Plug-in Installation/Low Mean-Time- to- Repair  Selectable 120/240VAC  ASIC Technology for High Reliability 
  • Lifetime Warranty 
The Action Pak Model AP7380 is a frequency input signal conditioner with 1500VDC isolation between input, output and power. The field configurability of the input and output offers flexible, wide ranging capability for magnetic pick-ups, turbine flow meters, and other pulse or frequency output transducers. 

The input of the AP7380 can be configured for any frequency span from 2Hz to 10,000Hz. The input amplitude threshold can be adjusted from 150mVp to 10Vp to ensure accurate frequency measurement and minimize transient noise related errors. The maximum input amplitude is 150 Vrms. The output can be set for either 0-5V, 0-10V,0-1mA or 4-20mA.  Advanced digital technology allows the AP7380 to be field configured to convert virtually any frequency input to a DC signal output within the ranges specified. Calibration utilizes ‘Touch-Sample’ technology by which the user simply applies the desired input frequency, and touches a recessed button to configure the corresponding input range. 

The convenient Action Pak is very easy to install using surface mount, DIN rail mount or snap track mounting sockets. Trouble shooting is very easy since no wires need to be removed when swapping units. The wide ranging power supply can be configured for either 120 or 240VAC power. 


Frequency Divider / Scaler

AP7510 

Provides Adjustable Frequency Attenuation
  • Adjustable Scaling Factors  High Accuracy Digital Conversion  Over-Current Protection  Protects Equipment with 600V Input to Output Isolation  AC Line Powered  Easy Plug-In Installation 
  • Three Year Warranty 
The AP7510 Frequency Scaler can be used to directly interface between totalizers and turbine flowmeters, magnetic tachometer sensors and other frequency transducers. A continuously adjustable scaling factor (input-to-output ratio) of 0.00001 to 0.99999 is provided to precisely match the frequency transducer and totalizer. The AP7510 provides a square wave output which can be used to drive electronic counters with TTL, CMOS, or 24V inputs. 

Pulse Accumulator

AP7800 

Provides a DC Output in Proportion to Accumulated Pulse Input
  • Flexible Pulse or Contact Closure Inputs  Eliminates Ground Loops  Full-Scale Count Status LED  Protects Equipment with 600V Input to Output Isolation  Easily User Selectable Scaling Ranges: 4080 to 4 x 106 counts for F.S. Output  AC Line Powered 
  • Three Year Warranty 
Model AP7800 is useful in any application requiring a ramping analog DC output (i.e., 4-20mA) in proportion to pulse input accumulation. The AP7800 provides user-selectable scaling for maximum input pulses from 4,080 to over 4 million counts and includes 600V input to output isolation for noise reduction and ground loop prevention. Typical applications include pulse or dry contact closure conditioning for electric KW meters, turbine flow meters and other process instrumentation calibrated in pulses-per-unit of measure. 

Bridge Input, Field Configurable Isolator

AP4081

Provides an Isolated, DC Output in Proportion to a Bridge/Strain-Gauge Input
  • Adjustable Bridge Excitation 1 to 10V with up to 120mA drive  Eleven Field Configurable Input Ranges from 10mV to ±200mV (0.5mV/V to > 50mV/V)  Four (4) Field Configurable Output Ranges: 0-5V, 0-10V, 0-1mA, and 4-20mA  Easy Plug-in Installation/Low Mean-Time-to- Repair  Selectable 120/240VAC 
  • Lifetime Warranty 
The Action Pak AP4081 is a bridge or strain-gauge input signal conditioner with 1500VDC isolation between input, output and power. The field configurable input and output offer flexible, wide ranging capability for bridge or strain-gauge input applications from 0.5mV/V to over 50mV/V. 

Wide ranging, precision zero and span pots allow 50% adjustablity of offset and gain within each of the 11 switch selectable input ranges. The output can be set for either 0-5V, 0-10V, 0-1mA or 4-20mA. 

This flexibility, combined with an adjustable (1 to 10VDC) bridge excitation source, provides the user a reliable, accurate instrument to isolate and condition virtually any bridge or strain-gauge input. 


High Input Select, Process Function

AP4502

Provides a DC Output in Proportion to the Highest of 2 Inputs
  • Cost-Effective Multiple Input Processing  “Bumpless” Transfer Prevents Equipment Damage  Relay Contacts for Channel Status  Easy Plug-in Installation/Low Mean-Time- to-Repair  AC Operation 
  • Three Year Warranty 
Action Pak model AP4502 high input select transmitter provides a DC output in proportion to the highest of 2 channel inputs. When one input level exceeds the other, the output smoothly transfers to reflect the new higher input. This action is commonly called “bumpless” transfer. A set of SPST reed relay contacts is provided for each input, which identify the highest channel. 

Track-Hold/Peak-Hold Process Function

AP4570

Provides Signal “Track & Hold” or “Track & Peak Hold” Capability
  • Digital Design Prevents Output “Droop”  Peak Detection Applications  Low-Cost “Sample & Hold” Applications  AC Line Powered 
  • Three Year Warranty 
Model AP4570 is useful in capturing DC-input signals to be held for further processing or signal-conditioning. Typical applications include monitoring peak electrical or energy demands, capturing process conditions such as flow rates, equipment protection and taring to factor out unwanted dead weight. 

DC Input Math Modules

AP4402, AP4408

Provides a DC Output Proportional to the Sum or Difference of Two input Signals
  • Effective Way to Perform Math Functions  Eliminates Need for Dedicated Computers  DC Voltage or Current Input  DC Voltage or Current Output  Easy Plug-in Installation  AC Powered 
  • Three Year Warranty 
The Action Pak models AP4402 and AP4408 Math Function Modules provide a convenient and efficient method of performing the addition or subtraction of two analog signal inputs. These reliable, modular units are extremely easy to use and, with the correct base, can be mounted on a DIN rail or a conventional snap track. 

DC Programmable Up/Down Ramp Generator

AP4830

Provides an Output Ramp to Setpoint with Adjustable Ramp Rate
  • Adjustable Ramp Rate & Setpoint  Built-in Reference Supply for External Programming  TTL Setpoint Status  Easy Plug-in Installation/Low Mean-Time-to-Repair  AC Line Powered 
  • Three Year Warranty 
Model AP4830 is useful in controlling process equipment requiring voltage or current ramp control. Typical applications include temperature cycling, PID controller setpoint control, motor control and bumpless control transfer. 

DC Output Power Supply

AP9046 

  • Provides a Regulated 24VDC Output at up to 65mA Ideal for Two-Wire Transmitters  Easy Plug-in Installation  Regulated and Unregulated Outputs  Line Powered 
  • Three Year Warranty 
The AP9046 is useful in any two-wire transmission application to power the current loop. The 24VDC regulated output provides maximum loop drive capability without exceeding intrinsically safe voltage requirements. For installations where intrinsic safety is not a factor, the 40V unregulated output provides increased loop drive. The current rating of the AP9046 allows it to power up to three standard 4-20mA current loops simultaneously. The AP9046 can also be used as a general purpose DC power supply for alarms and indicators, or any application requiring 24/40VDC at up to 65mA. 

DC Output Power Supply

T609 

Provides a Regulated 24VDC Output at up to 600mA

    ULoop Power Supply The T609 power supply provides a regulated 24VDC output for powering two-wire transmitter current loops. The output is well regulated to ensure low noise, and can drive up to thirty 20mA loops or twelve 50mA loops. Short circuit protected up to 1 hour. 


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